Making productivity sustainable with Pharma 4.0
David Bean, Solutions Group Manager at Mitsubishi Electric looks at how industrial automation can improve the environmental footprint of pharmaceutical manufacturing activities.
The future of pharmaceutical manufacturing, also known as Pharma 4.0, is based on data-driven technologies. These can generate in-depth knowledge on processes and activities, share this information with key equipment and automatically act upon this intelligence in real-time to optimise entire production lines.
This digital transformation of pharmaceutical operations can make businesses more lean and agile, delivering key opportunities in a number of areas beyond the shopfloor. In particular, smart manufacturing can help companies improve their environmental footprint.
The pharmaceutical industry is considered a major emitter, producing 55% more greenhouse gases than the automotive sector(1). As a result, businesses in this market will need to invest in key actions to help facilitate their journey to net zero. Digital transformation technologies offer a unique opportunity to support net zero policies with quick ROIs. In addition to forming a gateway to green manufacturing, they can also enhance the competitiveness of pharmaceutical manufacturers in a demanding marketplace, making digitalisation a particularly appealing strategy.
Pharma 4.0 is green
Well-designed automation solutions can optimise resource utilisation, reducing both waste and rework. Mitsubishi Electric’s specialist teams have supported a multitude of projects in the pharmaceutical and life sciences sectors, delivering improvements using customised automated systems. For example, smart process control solutions and robotics can improve yield and process performance whilst reducing energy consumption and thus improve manufacturing sustainability metrics.
These technologies can also reduce emissions, production time and costs, which in turn benefits both businesses and patients. In effect, it is estimated that Pharma 4.0 will save 30 minutes per year for each clinical trial patient and cost savings for customers of £1 billion are expected(2).
As the manufacture of increasingly advanced treatments and medical equipment becomes more expensive and resource intensive, the utilisation of automation offers pharmaceutical companies an opportunity to thrive. By leveraging state-of-the-art components, such as Mitsubishi Electric’s range of robots, controllers, drives, HMIs and MaisartTM based AI technologies, businesses can meet ambitious environmental goals while creating highly responsive production facilities.
To learn more about how industrial automation can help pharmaceutical manufacturers improve their environmental footprint and operations, download Mitsubishi Electric’s latest white paper ‘Advancing pharmaceutical manufacturing now – Key automation technologies, applications and real-world benefits’: https://gb.mitsubishielectric.com/fa/lp/white-paper-robots-in-pharma-technology-guide
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Source 1: Belkhir, L., & Elmeligi, A. (2019). Carbon footprint of the global pharmaceutical industry and relative impact of its major players. Journal of Cleaner Production, 214, 185-194
Source 2: Maier, J. (2017). Made Smarter Review. Department for Business, Energy and Industrial Strategy, London. Accessible at: https://www.gov.uk/government/publications/made-smarter-review
Image 1: The future of pharmaceutical manufacturing, also known as Pharma 4.0, is based on data-driven technologies [Source: Mitsubishi Electric Europe B.V.]
With more than 100 years of experience in providing reliable, high-quality products, Mitsubishi Electric Corporation (TOKYO: 6503) is a recognized world leader in the manufacture, marketing and sales of electrical and electronic equipment used in information processing and communications, space development and satellite communications, consumer electronics, industrial technology, energy, transportation and building equipment. Mitsubishi Electric enriches society with technology in the spirit of its “Changes for the Better.” The company recorded a revenue of 4,476.7 billion yen (U.S.$ 36.7 billion*) in the fiscal year ended March 31, 2022.
Mitsubishi Electric Europe, Industrial Automation – UK Branch is located in Hatfield, United Kingdom. It is a part of the European Factory Automation Business Group based in Ratingen, Germany which in turn is part of Mitsubishi Electric Europe B.V., a wholly owned subsidiary of Mitsubishi Electric Corporation, Japan.
The role of Industrial Automation – UK Branch is to manage sales, service and support across its network of local branches and distributors throughout the United Kingdom.
*U.S. dollar amounts are translated from yen at the rate of ¥221=U.S.$1, the approximate rate on the Tokyo Foreign Exchange Market on March 31, 2022.
Tel: +44 (0)1905 917477
Address: Progress House, Midland Road, Worcester, Worcestershire, WR5 1AQ, United KingdomReader Contact:
Mitsubishi Electric UK: Victoria Dringer
Tel: +44 (0) 1707 288769
Address: Hatfield Headquarters, Mitsubishi Electric Europe B.V., Automation Systems Divisions, Travellers Lane, Hatfield, Hertfordshire AL10 8XB